Formax FD 2094 Manuel d'utilisateur

FD 2094 / FD 2084AutoSeal®OPERATOR MANUALFIRST EDITION6/2009

6FOLD PLATE INSTALLATIONWARNING: Unplug the AC power cord when installing or removing fold plates. The fold plates are interchangeable. Each fol

7FEED TABLE ASSEMBLY INSTALLATION - 2094(NOTE: For 2084, skip this process and go to page 8.)1. Insert the feed table with the feed wheel toward the f

TRANSFER TABLE ASSEMBLY INSTALLATION - 20841. Install the transfer table for the 2084. Insert the table between the folder side frames (Fig. 13) and

CONTROL PANELSNo. NAME 1PUMP START/STOP (2094 Only)2FOLDER DRIVE START/STOP3LETTER FOLD SELECT4Z-FOLD SELECT5DOUBLE HALF-FOLD SELECT6HALF-FOLD SELECT7

10FEED TABLE SIDE GUIDE ADJUSTMENTIn order for your machine to fold squarely, it must be fed into the rollers square. On the paper feed table

11AIR BLOW ADJUSTMENT1. Turn the air blow adjustment on the vacuum/air control panel fully clockwise to the (-) position (Fig. 20a). A

OUTPUT CONVEYOR STACKER ADJUSTMENTThe output stacker has a variable speed control dial that can be used to adjust the shingle spac-ing

Fig. 22bFig. 237. Close tractor gates and lock tractors by tightening thumbscrews.8. If using edge slitters, position alignment mark where you wish to

13. The tear bar is adjustable to accommodate characteristics of various forms. To adjust height, bar must be pushed to compress spring

15Form Set-Up Procedures With Optional ImprinterNOTE: It is recommended thatnumbered forms or checks fed into imprinter should be last fo

16When power is supplied, the system will fi rst test all LEDs, memory and LCD display characters for 3 seconds.POWERING UP THE FOLDERAft

173. When the “ENTER”button is pressed, the fold plates and stacker will move to their new position. While the motors are running, a PLEASE WAIT messa

18B) DO NOTHING:After 5 seconds, the count screen will be displayed.2. After 5 seconds the selection will be accepted and the fold plate stops will mo

RESETTING THE TOTAL COUNTTo reset the total count press the “RESET”button, then press the “COUNT”button. This also resets the batchcounter, (#

20RATEThe “RATE”button is used to display the average pieces per hour, both current and average since the last total counter reset.Pressing the “RATE”

SPEEDThe speed of the machine can be changed by pressing the SPEEDbutton while the main drive motor is running or stopped.Use the “+”and “-”

22STACKER WHEELSThe stacker wheels can be set at any time from the operating mode by pressing the “STACKER”button.1. To adjust the stacker wheels

SHUTTING OFF JAM DETECTORSNOTE: For optimal function, it is recommended to keep the jam detectors on.1. To enter jam detector mode, press the SET JAMb

24The following are other display messages that may appearDISPLAY MESSAGES

25LANGUAGE SELECTIONSwitch location, on the electronic board, for language and voltage selection settings.

TABLE OF CONTENTS2094 DESCRIPTION / SPECIFICATIONS12084 DESCRIPTION / SPECIFICATIONS2Unpacking & Set-Up3 Burster Unpacking & Set-Up4 O

26If a sheet of paper is laid on a fl at surface and driven into a stationary object, a buckle or series of buckles will form along the surface of the

27If the channel is angled to produce a downward pressure, and two folding rollers, spinning as indicated, are placed close to the end o

28On a buckle folder, the sheet is laid fl at on a feed table and then enters the fold plate assembly where it comes to a stop against the stationary s

Safety CoversThe 2084 burster is equipped with a plexi safety cover (Fig. 29), and will not run unless this cover is in closed position.Burster Safety

JAM CLEARING & FAULT INDICATOR RESETJAM OCCURS IN A FOLD TABLE1. Unplug and remove the fold table and remove paper. Use the hand wheel to assist i

DETERMINING FOLD TYPETwo Standard Folds 11” “Z” & 11” “C” Refer to Operator Manual for custom fold setup.11” “Z” Fold11” “C” FoldLeading glue edge

32TROUBLESHOOTINGTROUBLEPOSSIBLE CAUSEREMEDYMachine not runningIs the power on?Machine not plugged inSafety covers are raised/openNo power even with m

33Forms CreasingForm is not exiting the folder straightForm is not entering the sealer straightCreasing continuesCheck that the forms are being fed sq

34Forms pull out of burster tractors.Roller timing is offIncorrect form length settingIncorrect feed roller tensionTractor drive pulley bound upTracto

SPECIFICATIONS2094 DESCRIPTIONFUNCTIONThe 2094 folds and seals pressure sensitive forms with pre-applied glue lines into mail ready pieces. Numerous f

SPECIFICATIONSFUNCTIONThe 2084 separates, folds, and seals continuous pressure sensitive forms with pre-applied glue lines into mail ready pieces. Num

UNPACKING & INSPECTIONThe 2094 is shipped in two cartons - Folder/Sealer (Fig. 1a) Feed Table and Accessories (Fig. 1b)The 2084 is shippe

UNPACKING AND SET-UP 1. Remove bands which hold cardboard box to wooden pallet. Remove top of box.2. Remove (4) carriage bolts: (2) on inf

5Once the unit and its components have been carefully removed from the packaging begin by attaching the Output Conveyor, next install